Automatic rotary bottle capping machine suitable for closing twist
off, snap on or plastic screw caps
Highlight:
1. Working principle: continuous rotary
2. Speed: 40-300bpm
3. Torque control by servo, modify via touch screen;
or by permanent magnet clutch, which is highly cost effective
4. Changeover parts in modular design, within 15min
5. Capping efficiency 98%, and pass rate 99.9%
Main components
Automatic bottle feeder + automatic cap elevator and unscrambler +
bottle-in/out template + capping mechanism + rejection mechanism +
electrical control (Siemens system) etc.
Key parameters
| No. | Item | Description |
| 01 | Dimension | 2000mm*1800mm*2800mm, can be customized |
| 02 | Capping head | 4-20, can be customized |
| 03 | Stand-alone pass rate | 99% |
| 04 | Torque control | Servo or permanent magnet clutch |
| 05 | Speed | 40-300bpm, can be customized |
| 06 | Voltage | 220VAC~380VAC,50Hz-60Hz |
| 07 | Power | 20kw |
| 08 | Air source | 0.4-0.6Mpa clean and stable air source |
| 09 | Noise | ≦80 decibels |
| 10 | Weight | 4,000kg |
| 11 | Material | Frame: carbon steel cladding stainless steel frame; Capping head: Aluminium alloy Screen door: stainless steel edging, plexiglass; Electrical
cabinet: stainless steel; Connection and fixing mechanical parts: carbon steel, stainless
steel, etc.; Seal: rubber |
Bottle-feeding by screw rod
Huituo capping machine can realize synchronous connection with the
filling machine. If the filling machine stops, the capping machine
will stop. So does the acceleration. After filling, the bottle
directly enters the capping machine by screw rod. There is a sensor
at the bottle-in screw, no bottle, no capping and alarm when
bottle-stuck.
Cap-dividing
The cap divider is customized by the cap shape and different
diameters would require changeover, but only the white part in the
following pic needs to be changed.
Capping by servo motor
Torque controlling-first fast then slow: closed loop control by the
servo motor and program throughout the capping process. In the
process of capping, the servo motor can control the capping curve
movement, and realize digital capping torque control.
Capping head
Quick-release capping head will be designed for diversified
production. The capping head is specially customized for more
stable operation.
Different products changing
The templates are made of polymer polyethylene(PP), fully fitted to
the bottle shape with smooth surface. It can not only stabilize the
positioning, prevent the bottle from being scratched; and features
fast changeover, with module structure.
Bottle-fixing(suitable for cylinder bottle)
It’s easy to slip for the cylinder bottle when capping, and the
bottle is soft and easy to scratch. Therefore, the bottle holder
mechanism is adopted. The bottle holder is made of silica gel to
prevent the bottle form from slipping and scratching.
Rejecting of unqualified products
The qualified products are normally transported, and the
unqualified ones (no cap, no inner tube, tilted cap-higher than
normal 2mm) will be automatically split to another conveyor by
swing cylinder.
Warranty and after-sales service
| Warranty | One-year |
| Within warranty | Equipment damage caused by non-human factors during the warranty
period will be repaired free of charge; If the equipment is damaged due to human factors, we will repair it
in time and charge the cost. Respond to customer service issues immediately by telephone. |
Out of warranty
| If the equipment is damaged after the warranty period expires, we
will arrive at the site for maintenance within one day within one
province, and will arrive at the site within two days within
different provinces, after receiving the notice from the buyer,. |
| Response time | For door-to-door service, 24-hour within the city, 48-hour within
the province and 72-hour outside the province; 24-hour reply for overseas projects |
| Others | During the design and production stages ,we will extensively
solicit opinions from buyers to ensure quality while taking into
account the optimal combination, to achieve the best solution. When the equipment arrives at the buyer's factory, we will arrange
full-time technical personnel to provide professional technical
services to ensure the correct installation and commissioning. If necessary, we will send 1-2 experienced technicians to conduct
systematic training on technology and usage methods for on-site
managers and operators. |
